CNC(數控(kong)(kong)機床(chuang)(chuang))是(shi)計算(suan)機數字控(kong)(kong)制(zhi)機床(chuang)(chuang)(Computer numerical control)的簡稱(cheng)﹐是(shi)一種由程序(xu)控(kong)(kong)制(zhi)的自(zi)動(dong)化機床(chuang)(chuang)。該控(kong)(kong)制(zhi)系(xi)統(tong)能夠邏輯地(di)處理真(zhen)有(you)控(kong)(kong)制(zhi)編碼或其他符(fu)號指令規(gui)(gui)定(ding)(ding)的程序(xu)﹐通(tong)過計算(suan)機將(jiang)其譯碼﹐從而(er)使(shi)機床(chuang)(chuang)執行規(gui)(gui)定(ding)(ding)好(hao)了的動(dong)作﹐通(tong)過刀具(ju)切削將(jiang)毛坯料加工成半成品或成品零(ling)件。
CNC數控的特點:(與(yu)普(pu)通(tong)機床相(xiang)比)
1、加工(gong)精度高﹐具有穩定的加工(gong)質量﹔
2、可進行多坐(zuo)標的聯(lian)動﹐能加工(gong)形狀復(fu)雜的零(ling)件﹔
3、加(jia)工零件改變時﹐一般只需要更改數控程序﹐可節省生產(chan)準(zhun)備時間﹔
4、機床(chuang)(chuang)本身的(de)精度高·剛性(xing)大﹐可選(xuan)擇有(you)利(li)的(de)加工(gong)用量﹐生產效率高(一般為普通(tong)機床(chuang)(chuang)的(de)3~5倍)﹔
5、機床自動化程度高﹐可以減輕勞(lao)動強度﹔
6、批量化生產﹐產品(pin)質量容(rong)易控制﹔
7、對操作人(ren)員的素質要(yao)求較低(di)﹐對維(wei)護(hu)人(ren)員的技術要(yao)求較高(gao)
CNC數控設備選用:
一、根據被加工產品(pin)選(xuan)用(yong)
每一種加工機床(chuang)(chuang)都有其最佳加工的(de)典型零件(jian),因此應根(gen)據加工零件(jian)的(de)不同選(xuan)擇不同的(de)數(shu)控機床(chuang)(chuang)。
二、根據機床的主參數選(xuan)用
1、在機床所有參(can)數(shu)中,坐(zuo)標(biao)(biao)軸(zhou)的(de)(de)行程是主要的(de)(de)參(can)數(shu)。最基本的(de)(de)是X、Y、Z三個坐(zuo)標(biao)(biao)軸(zhou),這三個坐(zuo)標(biao)(biao)軸(zhou)的(de)(de)行程反映(ying)機床的(de)(de)加工能力
2、刀(dao)庫容量也是機床(chuang)(chuang)的主(zhu)要參數。選擇機床(chuang)(chuang)時(shi),要根據被加(jia)(jia)工(gong)零件(jian)的工(gong)藝分析結果(guo)確(que)定所需(xu)刀(dao)具數量。(立加(jia)(jia)一般24把左(zuo)右(you)(you);臥加(jia)(jia)可有30~125左(zuo)右(you)(you);標機選40左(zuo)右(you)(you)較合適)。
三、根據機床精度選用
要根據被加(jia)(jia)(jia)工(gong)(gong)零件關鍵(jian)部位(wei)(wei)(wei)加(jia)(jia)(jia)工(gong)(gong)精(jing)(jing)(jing)(jing)(jing)(jing)度(du)要求來確(que)定(ding)機(ji)床的精(jing)(jing)(jing)(jing)(jing)(jing)度(du)等級。直(zhi)(zhi)線(xian)(xian)定(ding)位(wei)(wei)(wei)精(jing)(jing)(jing)(jing)(jing)(jing)度(du)、重(zhong)復定(ding)位(wei)(wei)(wei)精(jing)(jing)(jing)(jing)(jing)(jing)度(du)、銑(xian)圓(yuan)精(jing)(jing)(jing)(jing)(jing)(jing)度(du)是(shi)評價數(shu)控機(ji)床精(jing)(jing)(jing)(jing)(jing)(jing)度(du)的三個指(zhi)標。通常情況下,普通數(shu)控銑(xian)床、加(jia)(jia)(jia)工(gong)(gong)中心的直(zhi)(zhi)線(xian)(xian)定(ding)位(wei)(wei)(wei)精(jing)(jing)(jing)(jing)(jing)(jing)度(du)為±0.01mm全程,重(zhong)復定(ding)位(wei)(wei)(wei)精(jing)(jing)(jing)(jing)(jing)(jing)度(du)為±0.006mm,銑(xian)床圓(yuan)精(jing)(jing)(jing)(jing)(jing)(jing)度(du)為0.03~0.04mm。精(jing)(jing)(jing)(jing)(jing)(jing)密型加(jia)(jia)(jia)工(gong)(gong)中心直(zhi)(zhi)線(xian)(xian)定(ding)位(wei)(wei)(wei)精(jing)(jing)(jing)(jing)(jing)(jing)度(du)為±0.005mm,重(zhong)復定(ding)位(wei)(wei)(wei)精(jing)(jing)(jing)(jing)(jing)(jing)度(du)為±0.002mm,銑(xian)圓(yuan)精(jing)(jing)(jing)(jing)(jing)(jing)度(du)為0.02mm。